Small Vacuum Emulsifying Homogenizer
Orisun small vacuum emulsifying homogenize is suitable for small batch production for customers with tight budgets for cosmetics, pharmaceuticals, food, chemicals and more.
Features:
Suitable for creams and lotions with viscosity of 10,000~200,000cps.
Working capacity from 30L to 100L.
Ultimate vacuum can reach -0.1 MPA to realize high efficiency of defoaming.
Small Vacuum Emulsifying Homogenizer Features
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Talk NowSuitable for creams and lotions with viscosity of 10,000~200,000cps.
Working capacity from 30L to 100L.
Reverse mixing system with center mixing shaft and wall scraping mixing.
The shape of the outer frame mixing paddle fits the design of the mixing tank to ensure that there is no dead space in the mixing tank to enhance the mixing.
Equipped with a discharge valve at the bottom of the pot, which is convenient for draining the cleaning sewage.
Ultimate vacuum can reach -0.1 MPA to realize high efficiency of defoaming.
Material 304 and 316 are optional.
Equipped with a hand wheel for easy turning and discharging.
The water-oil pan is mounted on a separate platform for easy movement.
Orisun Small Vacuum Emulsifying Homogenizer Details
Our emulsifiers will control your mixing environment, preventing air circulation that could cause degradation of the sharp edges of the mix. A controlled mixing environment helps ensure a consistent end result. This machine is ideal for producing small, refined products.
The computerized system releases a large amount of energy which speeds up the process. Easier cleaning and blending of hard-to-blend products saves you time and money.
Transparent filtration, interlayer scraping, variable speed control.
Easy lift mechanism makes closed system emulsification efficient.
The control system with digital time relay adjusts the homogenizer speed and time according to the material.
All control buttons are visible.
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Specification
Small Vacuum Emulsifying Homogenizer Technical Data
Get specific information on the specifications and parameters of our equipment.
Name | Item | ZJR-30 | ZJR-50 | ZJR-100 |
Emulsifying Tank | Design Volume (L) | 30 | 50 | 100 |
Working Volume (L) | 25 | 40 | 80 | |
Scraper Mixing Power (kw) | 0.75 | 1.1 | 1.1 | |
Scraper Mixing Speed (rpm) | 0-86 | 0-86 | 0-86 | |
Homogenizer Power (kw) | 1.5 | 1.5 | 3 | |
Eletrical Heating Power (kw) | 2 | 2 | 6 | |
Homogenizer Speed (rpm) | 0-2800 | 0-2800 | 0-2800 | |
Limit vacuum Pressure (mpa) | -0.095–0.1 | -0.095–0.1 | -0.095–0.1 | |
Water Tank | Design Volume (L) | 25 | 38 | 60 |
Working Volume (L) | 20 | 30 | 45 | |
Mixing Power (kw) | 0.55 | 0.55 | 0.55 | |
Mixing Speed (rpm) | 0-1400 | 0-1400 | 0-1400 | |
Eletrical Heating Power (kw) | 2 | 2 | 4 | |
Oil Tank | Design Volume (L) | 17.5 | 25 | 45 |
Working Volume (L) | 14 | 20 | 35 | |
Mixing Power (kw) | 0.55 | 0.55 | 0.55 | |
Mixing Speed (rpm) | 0-1400 | 0-1400 | 0-1400 | |
Eletrical Heating Power (kw) | 2 | 2 | 4 | |
Dimension | Emulsifying (L*W*H)mm | 1400*1600*(1900-2400) | 1450*1600*(1950-2400) | 1750*650*(2150-2850) |
Water and Oil Tank(L*W*H)mm | 880*510*1050 | 880*510*1050 | 1220*610*1300 |
Application Areas of the Equipment
Learn about the wide range of applications and products that can be produced with our equipment.
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Options and Structure of the Equipment
Orisun's mixer offer a range of equipment options and carefully designed configurations to meet the needs of different industries.
- Bolt or weld on covers for budget savings.
- Oil pre-mixer frame type slow speed agitator.
- METTLER TOLEDO load cell.
- Siemens PLC for automation of mixing, dispersing, emulsifying, homogenizing, vacuuming, conveying, heating and cooling.
- Flow meter automation for conveying liquid oil and water.
- Pressure vessels designed for different vapor pressures.
- SIP available on request.
- Accepts different power supplies.
Contact a Mixing Equipment Specialist Now
Get our professional mixing equipment with one-stop customized solutions, we can provide expert support with fast response within 2 hours during working hours to solve your problems and meet your needs.
Talk Now!Small Vacuum Emulsifying Homogenizer Benefits
Benefits of Choosing a Orisun Vacuum Emulsifying Homogenizer
Orisun’s vacuum emulsifying homogenizer provides several benefits that can enhance your production process and improve the quality of your final product.
High-Quality Emulsion
Using high-shear mixing and vacuum technology, it creates fine, stable emulsions. The vacuum helps remove air bubbles, leading to smoother product consistency.
Versatility
It can handle a variety of materials and formulations, making it suitable for diverse industries, from food and beverage to cosmetics and pharmaceuticals.
Temperature Control
Its efficient heating and cooling systems allow for precise temperature control during the process, which is crucial for certain formulations.
Efficiency
The high-speed homogenizer, operating at 3000 RPM, coupled with the vacuum technology, reduces mixing time, increasing overall process efficiency.
Durability
Made from high-quality stainless steel, the Orisun vacuum emulsifying mixer is designed to withstand demanding production environments and maintain high performance over time.
Energy Conservation
The efficient design of the mixer reduces energy consumption, contributing to more sustainable production practices.
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Orisun Small Vacuum Emulsifying Homogenizer Customization Options
As an expert in the field, Orisun provides various customization options for the small vacuum emulsifying homogenizer to meet the specific needs of different industries and applications.
Material
Depending on your specific requirements, the mixer can be made from different materials. For instance, stainless steel is usually used for its durability and corrosion resistance, but other materials could be available depending on the specific application and regulatory requirements.
Configuration
The mixer can be configured to include additional features such as additional tanks (pre-mixing, heating, or cooling tanks), a lifting system for the main emulsifying tank, a double jacket for heating and cooling processes, or specific types of blades for the homogenizer.
Pressure Levels
Depending on the product, you might need to work under specific pressure levels. Customization for working under various vacuum or pressure levels is possible.
Control System
While the mixer comes with a standard PLC control system, customization is possible to integrate the mixer with existing production lines or to include additional control features.
Mixing Equipment Expert
Why Choose Orisun
We aim to provide not just high-quality equipment, but also the service, support, and expertise you need to make your operation as efficient and successful as possible.
Quality and Performance
Orisun provides high-quality mixers, ensuring efficient and reliable performance for improved production and product quality.
Innovation and Customization
We offer innovative, customizable mixing solutions, tailored to meet your unique operational requirements and challenges.
Exceptional Service and Support
Orisun is committed to excellent customer service, offering comprehensive training and ongoing technical support for our products.
Safety and Compliance
Prioritizing safety, Orisun's mixers feature numerous safety measures and comply with all relevant industry standards and regulations.
From the First Consultation
Service and Support
Orisun is committed to offering extensive services and support to ensure the optimal performance of your high shear mixer.