Large Scale Vacuum Emulsifying Homogenizer
With over 20 years of practical experience, Orisun has manufactured large scale vacuum emulsifying homogenizer mixer specially designed for the production of emulsions, suspensions and other homogeneous liquid products according to customers’ needs. They are ideal for industries such as cosmetics, pharmaceuticals, food and chemical .
Features:
Suitable for cream ,lotion ointment and paste with viscosity of 10,000~200,000cps.
Working capacity from 500L 650L 850L 1000L 1300L 2000L 2500L 3000L 4000L and 5000L.
Extreme vacuum up to -0.1 MPA for efficient defoaming.
Water jacket are made for heating and cooling
Equip with CIP system for clean and washing
Large Scale Vacuum Emulsifying Homogenizer Features
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Talk NowSuitable for creams and lotions with viscosity of 10,000~200,000cps.
Working capacity from 500L 650L 850L 1000L 1300L.
Single, double or 3-tier mixing tanks.
Reverse mixing system with center shaft and wall scraper.
The shape of the outer frame mixing paddle fits the mixing drum design, ensuring no dead space in the mixing drum and enhancing the mixing.
Bottom discharge valve for easy draining of cleaning water.
Extreme vacuum up to -0.1 MPA for efficient defoaming.
Material 304 and 316 are optional.
Hydraulic tilting of the pan body for discharging.
The water-oil pan is mounted on a separate platform for easy mobility.
Dual cylinders for smooth lifting and lowering.
Equipped with staircase platform and safety rail.
Orisun Large Scale Vacuum Emulsifying Homogenizer Mixer
Orisun large scale vacuum emulsifying homogenizer mixer is a best machine for mass production that is characterized by its high efficiency, excellent performance, and durability. The mixing system uses a combination of high-speed emulsifying mixer, middle-speed stirring and scrapper to cater for mixing different material. The heating system is made of water jacket for heating and cooling equipping with temperature sensor , it could adjust temperature automatically.Vacuum system can remove bubbles and bacterial for the material to form smooth and fine emulsion.
Single, double or 3-tier mixing tanks.
Reverse mixing system with center shaft and wall scraper.
Material 304 and 316 are optional.
Dual cylinders for smooth lifting and lowering.
Equipped with staircase platform and safety rail.
Heating Medium could be hot water , steam or conductive oil.
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Specification
Large Scale Vacuum Emulsifying Homogenizer Mixer Technical Data
Get specific information on the specifications and parameters of our equipment.
Emulsifying mixer | Item | ZJR-500 | ZJR-650 | ZJR-850 | ZJR-1000 | ZJR-1300 |
Emulsifying Tank | Design Volume (L) | 500 | 650 | 850 | 1000 | 1300 |
Working Volume (L) | 400 | 520 | 680 | 800 | 1000 | |
Scraper Mixing Power (kw) | 4 | 4 | 4 | 4 | 4 | |
Scraper Mixing Speed (rpm) | 0-65 | 0-65 | 0-65 | 0-65 | 0-45 | |
Homogenizer Power | 11 | 11 | 15 | 15 | 18.5 | |
Eletrical Heating Power (kw) | 18 | 18 | 18 | 24 | 24 | |
Homogenizer Speed (rpm) | 0-2800 | 0-2800 | 0-2800 | 0-2800 | 0-2800 | |
Limit vacuum Pressure (mpa) | -0.095–0.1 | -0.095–0.1 | -0.095–0.1 | -0.095–0.1 | -0.095–0.1 | |
Design Volume (L) | 350 | 400 | 500 | 650 | 800 | |
Working Volume (L) | 300 | 320 | 400 | 500 | 650 | |
Mixing Power (kw) | 1.1 | 1.1 | 1.1 | 1.5 | 1.5 | |
Mixing Speed (rpm) | 0-1400 | 0-1400 | 0-1400 | 0-14000 | 0-1400 | |
Eletrical Heating Power (kw) | 18 | 18 | 18 | 18 | 18 | |
Oil Tank | Design Volume (L) | 300 | 320 | 400 | 500 | 650 |
Working Volume (L) | 200 | 250 | 300 | 400 | 500 | |
Mixing Power (kw) | 1.5 | 1.5 | 1.5 | 1.5 | 1.5 | |
Mixing Speed (rpm) | 0-1400 | 0-1400 | 0-1400 | 0-1400 | 0.1400 | |
Eletrical Heating Power (kw) | 12 | 12 | 12 | 18 | 18 | |
Dimension | Emulsifying (L*W*H)mm | 2400*1250*(3130-4460) | 2400*1250*(3130-4460) | 2650*1450*(3350-4750) | 2700*1350*(3230-4700) | 2800*1500*(2960-4560) |
Water and Oil Tank (L*W*H)mm | 2400*1050*1850 | 2400*1050*1850 | 2650*1250*1950 | 2700*1250*2150 | 2800*1320*1320 | |
Table (L*W*H)mm | 2400*750 | 2400*750 | 2650*850 | 2700*850 | 2400*850 | |
Overall (L*W*H)mm | 3550*3320*(3130-4460 | 3550*3320*(3130-4460 | 3750*3550*(3350-4750) | 3750*3550*(3350-4750) | 4900*3320*(2960-4560) |
Application Areas of the Equipment
Learn about the wide range of applications and products that can be produced with our equipment.
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Options and Structure of the Equipment
Orisun's mixer offer a range of equipment options and carefully designed configurations to meet the needs of different industries.
- without lift system , bolt or weld on covers for budget savings.
- Oil pre-mixer frame type slow speed agitator.
- METTLER TOLEDO or other weight cell are optional
- Siemens PLC for automation of adding material , mixing,vacuuming, heating and cooling and discharging
- Flow meter automation for conveying liquid oil and water.
- Material 304 316 or other coating are available on request.
- Accepts different power supplies.
Contact a Mixing Equipment Specialist Now
Get our professional mixing equipment with one-stop customized solutions, we can provide expert support with fast response within 2 hours during working hours to solve your problems and meet your needs.
Talk Now!Large Scale Vacuum Emulsifying Homogenizer Benefits
Benefits of Choosing a Orisun Large Scale Vacuum Emulsifying Homogenizer
Orisun’s large scale vacuum emulsifying homogenizer provides several benefits that can enhance your production process and improve the quality of your final product.
High-Quality Emulsion
Using high-shear mixing and vacuum technology, it creates fine, stable emulsions. The vacuum helps remove air bubbles, leading to smoother product consistency.
Versatility
It can handle a variety of materials and formulations, making it suitable for diverse industries, from food and beverage to cosmetics and pharmaceuticals.
Temperature Control
Its efficient heating and cooling systems allow for precise temperature control during the process, which is crucial for certain formulations.
Efficiency
The high-speed homogenizer, operating at 3000 RPM, coupled with the vacuum technology, reduces mixing time, increasing overall process efficiency.
Durability
Made from high-quality stainless steel, the Orisun Vacuum Emulsifying Mixer is designed to withstand demanding production environments and maintain high performance over time.
Energy Conservation
The efficient design of the mixer reduces energy consumption, contributing to more sustainable production practices.
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Orisun Large Scale Vacuum Emulsifying Homogenizer Mixer Customization Options
As an expert in the field, Orisun provides various customization options for the large scale vacuum emulsifying homogenizer to meet the specific needs of different industries and applications.
Material
Depending on your specific requirements, the mixer can be made from different materials. For instance, stainless steel is usually used for its durability and corrosion resistance, but other materials could be available depending on the specific application and regulatory requirements.
Configuration
The mixer can be configured to include additional features such as additional tanks (pre-mixing, heating, or cooling tanks), a lifting system for the main emulsifying tank, a double jacket for heating and cooling processes, or specific types of blades for the homogenizer.
Pressure Levels
Depending on the product, you might need to work under specific pressure levels. Customization for working under various vacuum or pressure levels is possible.
Control System
While the mixer comes with a standard PLC control system, customization is possible to integrate the mixer with existing production lines or to include additional control features.
Mixing Equipment Expert
Why Choose Orisun
We aim to provide not just high-quality equipment, but also the service, support, and expertise you need to make your operation as efficient and successful as possible.
Quality and Performance
Orisun provides high-quality mixers, ensuring efficient and reliable performance for improved production and product quality.
Innovation and Customization
We offer innovative, customizable mixing solutions, tailored to meet your unique operational requirements and challenges.
Exceptional Service and Support
Orisun is committed to excellent customer service, offering comprehensive training and ongoing technical support for our products.
Safety and Compliance
Prioritizing safety, Orisun's mixers feature numerous safety measures and comply with all relevant industry standards and regulations.
From the First Consultation
Service and Support
Orisun is committed to offering extensive services and support to ensure the optimal performance of your high shear mixer.