Large Scale Vacuum Emulsifying Homogenizer

With over 20 years of practical experience, Orisun has manufactured large scale vacuum emulsifying homogenizer mixer specially designed for the production of emulsions, suspensions and other homogeneous liquid products according to customers’ needs. They are ideal for industries such as cosmetics, pharmaceuticals, food and chemical .

Features:

  • Suitable for cream ,lotion ointment and paste with viscosity of 10,000~200,000cps.

  • Working capacity from 500L 650L 850L 1000L 1300L 2000L 2500L 3000L 4000L and 5000L.

  • Extreme vacuum up to -0.1 MPA for efficient defoaming.

  • Water jacket are made for heating and cooling

  • Equip with CIP system for clean and washing

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Large Scale Vacuum Emulsifying Homogenizer Features

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  • Suitable for creams and lotions with viscosity of 10,000~200,000cps.

  • Working capacity from 500L 650L 850L 1000L 1300L.

  • Single, double or 3-tier mixing tanks.

  • Reverse mixing system with center shaft and wall scraper.

  • The shape of the outer frame mixing paddle fits the mixing drum design, ensuring no dead space in the mixing drum and enhancing the mixing.

  • Bottom discharge valve for easy draining of cleaning water.

  • Extreme vacuum up to -0.1 MPA for efficient defoaming.

  • Material 304 and 316 are optional.

  • Hydraulic tilting of the pan body for discharging.

  • The water-oil pan is mounted on a separate platform for easy mobility.

  • Dual cylinders for smooth lifting and lowering.

  • Equipped with staircase platform and safety rail.

Orisun Large Scale Vacuum Emulsifying Homogenizer Mixer

Orisun large scale vacuum emulsifying homogenizer mixer is a best machine for mass production that is characterized by its high efficiency, excellent performance, and durability. The mixing system uses a combination of high-speed emulsifying mixer, middle-speed stirring and scrapper to cater for mixing different material. The heating system is made of water jacket for heating and cooling equipping with temperature sensor , it could adjust temperature automatically.Vacuum system can remove bubbles and bacterial for the material to form smooth and fine emulsion.

  • Single, double or 3-tier mixing tanks.

  • Reverse mixing system with center shaft and wall scraper.

  • Material 304 and 316 are optional.

  • Dual cylinders for smooth lifting and lowering.

  • Equipped with staircase platform and safety rail.

  • Heating Medium could be hot water , steam or conductive oil.

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Specification

Large Scale Vacuum Emulsifying Homogenizer Mixer Technical Data

Get specific information on the specifications and parameters of our equipment.

Emulsifying mixer Item ZJR-500 ZJR-650 ZJR-850 ZJR-1000 ZJR-1300
Emulsifying Tank Design Volume (L) 500 650 850 1000 1300
Working Volume (L) 400 520 680 800 1000
Scraper Mixing Power (kw) 4 4 4 4 4
Scraper Mixing Speed (rpm) 0-65 0-65 0-65 0-65 0-45
Homogenizer Power 11 11 15 15 18.5
Eletrical Heating Power (kw) 18 18 18 24 24
Homogenizer Speed (rpm) 0-2800 0-2800 0-2800 0-2800 0-2800
Limit vacuum Pressure (mpa) -0.095–0.1 -0.095–0.1 -0.095–0.1 -0.095–0.1 -0.095–0.1
Design Volume (L) 350 400 500 650 800
Working Volume (L) 300 320 400 500 650
Mixing Power (kw) 1.1 1.1 1.1 1.5 1.5
Mixing Speed (rpm) 0-1400 0-1400 0-1400 0-14000 0-1400
Eletrical Heating Power (kw) 18 18 18 18 18
Oil Tank Design Volume (L) 300 320 400 500 650
Working Volume (L) 200 250 300 400 500
Mixing Power (kw) 1.5 1.5 1.5 1.5 1.5
Mixing Speed (rpm) 0-1400 0-1400 0-1400 0-1400 0.1400
Eletrical Heating Power (kw) 12 12 12 18 18
Dimension Emulsifying (L*W*H)mm 2400*1250*(3130-4460) 2400*1250*(3130-4460) 2650*1450*(3350-4750) 2700*1350*(3230-4700) 2800*1500*(2960-4560)
Water and Oil Tank (L*W*H)mm 2400*1050*1850 2400*1050*1850 2650*1250*1950 2700*1250*2150 2800*1320*1320
Table (L*W*H)mm 2400*750 2400*750 2650*850 2700*850 2400*850
Overall (L*W*H)mm 3550*3320*(3130-4460 3550*3320*(3130-4460 3750*3550*(3350-4750) 3750*3550*(3350-4750) 4900*3320*(2960-4560) 
General Applications

Application Areas of the Equipment

Learn about the wide range of applications and products that can be produced with our equipment.

Options and Structure of the Equipment

Orisun's mixer offer a range of equipment options and carefully designed configurations to meet the needs of different industries.

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  • without lift system , bolt or weld on covers for budget savings.
  • Oil pre-mixer frame type slow speed agitator.
  • METTLER TOLEDO or other weight cell are optional
  • Siemens PLC for automation of adding material , mixing,vacuuming, heating and cooling and discharging
  • Flow meter automation for conveying liquid oil and water.
  • Material 304 316 or other coating are  available on request.
  • Accepts different power supplies.

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Large Scale Vacuum Emulsifying Homogenizer Benefits

Benefits of Choosing a Orisun Large Scale Vacuum Emulsifying Homogenizer

Orisun’s large scale vacuum emulsifying homogenizer provides several benefits that can enhance your production process and improve the quality of your final product.

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Orisun Large Scale Vacuum Emulsifying Homogenizer Mixer Customization Options

As an expert in the field, Orisun provides various customization options for the large scale vacuum emulsifying homogenizer to meet the specific needs of different industries and applications.

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Why Choose Orisun

We aim to provide not just high-quality equipment, but also the service, support, and expertise you need to make your operation as efficient and successful as possible.

From the First Consultation

Service and Support

Orisun is committed to offering extensive services and support to ensure the optimal performance of your high shear mixer.

Consultation and Equipment Selection

Our team works closely with you to understand your requirements and help you select the most suitable mixer for your operation.

Training

We provide comprehensive training on how to safely and efficiently operate and maintain your mixer, ensuring your team can get the most out of the equipment.

Technical Support

Our technical support team is always available to answer any queries and resolve any issues you might have, ensuring your equipment runs smoothly at all times.

Maintenance and Repair Services

We offer maintenance services to keep your equipment in top shape and repair services to address any problems that might arise, reducing downtime and prolonging the lifespan of your mixer.
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